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RZR Manuals

Remove the nylon ball retainer. Reinstall the arrestor and torque the screw to specification. Failure to remove ALL debris when replacing the belt could result in vehicle damage, loss of control and severe injury or death. Maintenance Inspect, clean, lubricate, adjust and replace parts as necessary. Additives and manusl grades of fuel can be used as a preventative measure if clogging has been a problem.

When installing the front portion of the propshaft, use a NEW roll pin.

Remove the vent line polariw lift the rear gearcase upward and on its mqnual to remove it from the vehicle. Serious burns could result from contact with the exhaust components. Hitch Towing Capacity lbs. With a white marking pen, accent the timing mark on the gear that contains the springs. Use the ignition switch to start the engine. Have an assistant help guide the engine in and out of the vehicle while using an engine hoist to prevent personal injury or damage to vehicle components.


Improper procedure could cause loss of control or rollover.

Place the transmission in PARK. Replacement Keys Replacement keys can be made from the original key. Special Tools Special tools may be required while servicing this vehicle.

Owner’s Manuals

Remove the 4 fasteners and remove the rear mount from the rear gearcase. Battery CAUTION tenders can be left connected during the storage period, and will manuap charge the battery if the voltage drops below a pre-determined point. Page O-ring to aid installation. Replace the fuel pump assembly see Chapter 4. Page Press down reassembly. Perform the pre-ride inspection.

Look ahead and learn to read the terrain. Refer to belt burnt troubleshooting Engagement and instruct operator. Page Shift Yoke powered and the Clutch Gear plunger extends to disengage the clutch gear and unlock the differential. Serious burns can result from contact with skin, eyes or clothing. Owwners – Lock 7.

Owner’s Manuals | Polaris

The brake light should come on after about 10 mm 0. This module kit is used on all 8 pin connector-based Polaris EFI systems. High Gear To change gears, stop the vehicle, and with the engine idling, move the lever to the desired gear. Cleaning And Storage Do not allow these types of products to contact the vehicle. Never start the engine or let it run in an enclosed area. Check brake system hoses and fittings for cracks, deterioration, abrasion, and leaks.


Dispose of used lubricant properly. Finally, install the rear service panel along with the seats. The pressure cap and recovery bottle are located under 8. Use wheel chocks if needed. Hands and arms could be crushed or seriously injured in event of rollover. Apply downward force on the fuel pump flange while removing the fuel pump PFA nut.

Once the spider passes the retaining ring notch on the shaft, install the retaining ring. Install washers with bearing carrier. Push the gears back together, using both hands and hold securely. Page RZR 4: Carefully remove the power steering unit and mount bracket from the vehicle as an assembly. The engine drain plug is located on the bottom of the crankcase. Front Caliper Service D. All Caliper Bleed Screws: Page Seat Removal Tap on inner race only!